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Our operation is completely customer focused, integrating your engineering team together with our team of Design,
Test and Process Engineers.
The result is a manufacturable, testable product,
engineered for dependability. |
|
| World
Class Services and Capabilities |
In order to keep abreast
of industry advancements, Kimball focuses
on meeting our customers' future needs.
Our Technology
Road Maps identifies the future
technology, capabilities and processes
we need to develop to manufacture and
test your future products.
|
|
 Engineering
Design and Support Services — Engineering
is a core competency at Kimball
Electronics Group. The Kimball
Electronics Group Engineering
team supports both internal
production activities and acts
as an extension of its customers’ engineering
teams in product development
and process transition activities,
supporting the total product
life cycle from concept development
through end-of-life.
As your Outsource Partner,
Kimball Electronics Group provides
a dedicated Team approach to
each Project and Product to
provide Early Supplier Involvement.
In-house 3-D modeling and 2-D
detailing using SolidWorks
Design Stations enable the
rapid development of all elements
in the formal Scope of Work.
Comprehensive Design Reviews
with Kimball Electronics Group
and your project team ensure
that your Expectations become
our Clear Goals.
|
| Design Services |
| |
Design
for Manufacturability
Design
for Testability
Packaging
Electronics
Multi-Layer PCB
Design
Mechanical Design
Electrical
Design
Industrial Design
CAD | Supported
Outputs |
PCB Layout
PTH-to-SMT
Conversion
|
|
| Lean/Six
Sigma |
| |
5S
Value
Stream Mapping
ANOVA/DOE
Capability Studies
SPC Control
|
|
| Test Services |
| |
Component
Qualification
Design Validation
Testing
Production Validation
Testing
Functional Test
In-Circuit
Test
Flying Probe
Burn In
Reliability Test Laboratory
System
Testing
Calibration
|
|
| Regulatory
Support |
| |
FDA QSR Requirements
End
of Life Vehicle (ELV)
Reduction
of Hazardous Substances
(RoHS)
UL, CSA, FCC, TUV, CE,
BABT
|
|
| Value Add
Capabilities |
| |
Component
Specification & Qualification
Prototyping
Failure Analysis
Reliability
Engineering
Measurement System
Evaluation
Design of Experiments
(DOE)
Components of Variation
Statistical
Analysis
Process Failure Mode
Effects Analysis (PFMEA)
Design
Failure Mode Effects Analysis
(DFMEA)
Engineering Change
Management
Configuration Management
Computer
Aided Mfg (CAM)
New Product
Introduction (NPI)
Transfer of Work (TOW)
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|
|
Design
for Manufacturability (DFM) — Software tools are used to
systematically analyze designs
using the customer supplied
CAD data that results in a
formal DFM report that is presented
to the customer. The report
includes information related
to the PCB construction, component
layout, assembly process requirements,
and test pad accessibility.
By using the analysis and
implementing its recommendations,
assembly and test strategies
can be determined before production
begins, and costs can usually
be reduced.
Analyses [SJ1] PCB construction,
component layout and assembly
process requirements to provide
recommendations for improved
manufacturability. |
|
| Reliability
Test Laboratory (RTL) Services — Kimball
Electronics RTL is dedicated
to providing high quality test
services to ensure customer satisfaction.
We specialize in testing electronic
assemblies and supplying test
facilities to assist design.
Our facilities provide assembly
level testing to verify specification
conformance which includes environmental
conditioning accelerated life
and highly accelerated life testing. | Additional
Details | Inquire
About Test Services | |
| |
|
|
| Capabilities |
| |
Environmental
Testing
Accelerated
Live/Stress
Vibration/Shock
Test
Report Preparation
Cable/Harness
Building
Failure Database
Test
Monitoring Services
Test
Plan Design
Power & Thermal
Profiling
|
|
| Facilities |
| |
Mechanical
Chambers
Advanced Chambers
Shock/Vibration
Systems
|
|
|
|
|
Manufacturing
Capabilities — Kimball
Electronics Group is a leading
technology company providing
manufacturing, test, packaging,
and distribution of electronic
assemblies and circuit boards
on a contract basis to a variety
of industries on a global scale.
Our facilities employ only
state-of-the-art
equipment, in order to maintain
the superior quality our customers
have come to expect.
|
| Screen Printing |
| |
Closed Head
Step Stencil (Cross Over)
Lead Free |
| Pick
and Place |
| |
0201,
0402 and 0603 |
| |
12,
16 and 20 Mill Pitch |
| |
BGA
and Mini BGA |
| |
MCM
(Multi Chip Module) |
| Chip
Encapsulation |
| |
Under
Fill |
| |
Dam
and Fill |
| |
Glop
Top |
| Flux
Application |
| |
Spray |
| |
Wave |
| |
Ultrasonic |
| |
VOC
Free Flux |
| Soldering |
| |
Robotic
(Point) |
| |
Robotic
(Soft Beam) |
| |
Selective |
| |
No
Clean Process |
| |
Lead
Free Hi Temp |
| |
Nitrogen
Wave |
| |
Nitrogen
Reflow |
| |
Soldering
(Point) |
| |
Hot
Bar Soldering |
| Reflow |
| |
2
Sided SMT Reflow |
| |
Nitrogen
SMD Reflow |
| |
Lead
Free |
| Inspection |
| |
AOI
(Automated Optical) |
| |
AXI
(Automated X-Ray) |
| |
2D
Automated Solder Paste |
| |
3D
Automated Solder Paste |
| |
Offline
X-Ray |
| |
Coordinate
Measuring Machine |
|
| Cleaning & Cleanliness |
| |
Class
100K Environment |
| |
Class
10K Environment (Clean Room) |
| |
Aqueous
Clean |
| |
Plasma
Etch |
| |
Chemical
Clean, Batch Cleaning |
| Depaneling |
| |
Router |
| Traceability |
| |
Automated
Labeling |
| |
CO2
Laser Marking |
| |
YAG
Laser Marking |
| Rework |
| |
BGA
Rework Station |
| COB
(Chip on Board) |
| |
Wire
Bonding |
| |
Flip
Chip |
| |
Die
Stacking |
| Medical |
| |
Reagent
Assembly |
| |
Reagent
Bottling |
| |
Labeling |
| |
Packaging |
| |
Powder
Formulation |
| |
Tablet
Compression |
| |
Tablet
Bottling |
| |
Instrument
Assembly |
| |
Instrument
Kit Assembly |
| |
Instrument
Spares Field Support |
| |
Turnkey
Medical Builds |
|
| General |
| |
Aluminum
Wire Bonding |
| |
Potting |
| |
Conformal
Coating Spray & Dip |
| |
Liquid
Gasket Application |
| |
Low
Pressure Molding |
| |
Automated
Through-Hole Assembly |
| |
Pin
Insertion (Press Fit Pin) |
| |
Compliant
Pin (Press Fit Connector) |
| |
THR
(Through-Hole-Reflow) |
| |
Paste & Glue
Bottom Side SMD |
| |
Automated
Robotic Assembly |
| |
Flex
Substrate Assembly |
| |
Screen
Print Adhesives |
| |
High
Volume Flash Programming |
| |
Laser
Trimming |
| |
Heat
Insertion/Staking |
| |
Ultrasonic
Welding |
| |
Cable & Harness
Assembly |
| |
Thermal
Profiling |
| |
Touch
Screen Integration |
| |
Electromechanical
Assembly & Test |
| |
Electronic
Assembly and Test |
| |
CNC
Milling Machine |
|
|
| EDI
Information & Capabilities — Kimball
Electronics Group provides Electronic
Data Interchange services using
various ANSI X12 transactions
and UN/EDIFACT messages. These
transactions include purchase
orders, purchase order changes,
planning and delivery schedules,
advance ship notices, and various
other documents. Additional EDI
transactions can be added as
business needs arise. Refer to
the supporting documentation
for the Kimball defined transactions. |
| |
| Available
Transactions |
 Inbound |
Outbound |
| 810 |
820 |
830 |
850 |
| 824 |
830 |
856 |
860 |
| 850 |
855 |
DESADV |
DELFOR |
| 856 |
860 |
ORDERS |
ORDCHG |
| 861 |
864 |
|
|
| 865 |
APERAK |
|
|
| DELFOR |
DELJIT |
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